Variable Switching System for Heat Protection and Dissipation of Ultra-LEO Satellites Based on LHP Coupled with TEC

Ultra-low Earth orbit (LEO) satellites are widely used in the military, remote sensing, scientific research, and other fields. The ultra-LEO satellite faces the harsh aerothermal environment, and the complex variable attitude task requires the radiator of the satellite to not only meet the heat dissipation requirements of the load but also to resist aerothermal flux. In this study, the aerothermal flux of 160–110 km was calculated, and the loop heat pipe (LHP) coupled with a thermo-electric cooler (TEC) and multi-layer insulation (MLI) were applied to ultra-LEO satellites to determine the variable switching and fast response of heat dissipation and heat protection. An aerothermal flux simulation test platform was built. After the assessment of the ultra-LEO aerothermal flux test, even when the head temperature was as high as 350 °C and the side radiator temperature was as high as 160 °C, the temperature of the internal heat source could be controlled within 22.5 °C through the efficient work of the thermal variable switch system. The study confirms the accuracy and feasibility of the system, which provides an important reference for the subsequent actual on-orbit mission.