Design, Fabrication and Testing of a Novel Dual-Axis Automatic Solar Tracker System Using a Fresnel-Lens Solar Concentrator

This thesis project investigates, analyzes, designs, simulates, constructs and tests a dual-axis solar tracker system to track the sun and concentrates the heat of the sunlight, using a Fresnel lens, into a small area, which is above of an evaporator, to increase the temperature of the seawater to convert it into freshwater. The dual-axis solar tracker was designed with the main objectives that the structure was portable, dismountable, lightweight, low cost, corrosion resistant, wires inside pipes, accurate, small size, follow the sun automatically, off-grid (electrical), use green energy (solar powered), and has an empty area right below of the lens. First, a 500 mm diameter flat Fresnel lens was selected and simulated based on an algorithmic method achieved by a previous PhD student at UNT using MATLAB®, to give the optimization lens dimensions. The lens profile was drawn with AutoCAD®, then output profile lens was simulated in COMSOL Multiphysics®. The objective was to provide the high efficiency, optimum and high precision of the focal rays and heat to the receiver of the evaporator. A novel dual-axis solar tracker system was then designed that is portable, dismountable, lightweight and corrosion resistant. The solar tracker tracks the sun in two axis of rotation automatically during the day time, maximizing the angles of inclination on each axis. After testing computer simulations, the dual-axis solar tracker system was constructed and tested. Last, a detailed cost analysis was performed of the entire project. The outcome of this work can be applied for desalination seawater purposes or other any Fresnel lens application that require a focal high temperature directed by dual-axis solar tracker system.