Underbalance Perforation in Long Horizontal Wells in the Andrew Field

SummaryAndrew field in the U.K. Continental Shelf, which is operated by British Petroleum (BP) Exploration, is being developed using horizontal oil producers and completed with cemented liners. The main challenges of perforating these wells are maximizing well productivity by avoiding formation damage, minimizing the possibility of sanding, maximizing ultimate hydrocarbon recovery, perforating long horizontal sections safely and efficiently, optimizing the economic value of perforating, and minimizing perforating debris.In general, to avoid impairing well productivity, it is best to perforate the underbalance. However, the advantage is compromised, because of the fluid invasion and loss-control material, if a well will be killed when the tubing-conveyed perforating (TCP) guns are removed. Existing deployment methods with coiled tubing (CT) enable perforation and subsequent gun removal in an underbalance condition. Unfortunately, various limitations would require multiple runs with CT for perforating each horizontal well in the Andrew field, which would result in significant time and unbalance perforation for each subsequent run.The combination of the newly developed mechanical ball valve and the deployment of TCP guns with hydraulic workover units enables long horizontal wells to be perforated in one run in underbalance, and enables the guns to be removed without killing the well. Specially engineered guns and perforating charges are used to minimize sanding and gun debris.This paper describes how these new technologies, used for perforating operations, meet many challenges. The same technologies can be used readily for perforating other long horizontal wells with similar problems.To date, three horizontal wells in Andrew field were perforated successfully with the method described in this paper. The initial results indicate that the combination of the cemented liner completion, the engineered perforation systems, and the correct TCP gun deployment method using the mechanical deployment valve have contributed to improve well performance, to reduce cost, and to improve operability and safety in long horizontal wells.