Analysis of the Impact of Forces in Hanger Rods on Power Boiler Operation

Hanger rods intended for boiler suspensions on a metal structure require a special design approach that considers the total weight of the boiler structure that is to be carried. Unfortunately, a large reserve in the rods’ carrying capacity does not always guarantee the failure-free operation of a boiler. For this reason, it is very important to monitor the forces acting in the rods. Any negligence in this matter might cause a local excess of stresses in the boiler pressure part and result in periodic shutdowns of the boiler. Therefore, in order not to let this happen, adequate computational methods have to be developed. To date, the methods described in the literature and in design requirements have concentrated, first of all, on analyses of the boiler individual subassemblies or on small boiler units supported from the bottom at just a few points. The aim of this paper was to conduct a numerical analysis for a real high-capacity power boiler. The computations were performed based on experimentally measured forces in the hanger rods, and the results were verified by comparing the areas of stress concentration against the area where the boiler structure was regularly damaged.