Impact of Multi-Physics HiL Test Benches on Wind Turbine Certification

Recently developed nacelle test benches for wind turbines, equipped with multi-physics Hardware-in-the-Loop (HiL) systems, enable advanced testing and even certification of next-generation wind turbines according to IEC61400-21. On the basis of three experiments carried out with a commercial 3.2 MW wind turbine, this paper shows to which extent test bench hardware and HiL systems influence certification results. For the crucial Fault-Ride-Through tests, all deviations were found to be below 1% compared to field and simulation results. For this test, the power HiL system and the accuracy of its impedance emulation are found to be of most relevance. The results for the test items Frequency Control and Synthetic Inertia were found to be more sensitive to shortcomings of the mechanical HiL with its control system. Based on these findings, the paper mentions general procedures to ensure the quality of test benches with HiL systems and, with that, ensure the quality of certification.