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Numerical Investigation on Unsteady Characteristics in Different Rim Seal Geometries: Part A

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Abstract Secondary sealing flow is of great importance in the turbine disk cooling and sealing system. The amount of cooling air extracted from the compressor is crucial to engine efficiency. To determine a minimum amount of cooling air, the flow characteristic of the rim seal should be investigated. Numerical simulation is carried out to investigate the flow field near the rim seal region. Both RANS and URANS numerical simulation methods are used in the commercial CFD code ANSYS CFX to analyze axial and radial rim seals. In the simulation, a 1/33 sector is selected as computing region to simulate the flow field and the SST turbulent model is used. The steady and unsteady simulation results of pressure distribution and seal efficiency are analyzed and compared. The computed results show that due to the different geometry configuration, the pressure distribution also shows inconsistency. Unsteady phenomena are observed in both axial and radial type of rim seals. Radial sealing lip can suppress the inherent unsteadiness and interaction between main flow and sealing flow, thus showing higher sealing efficiency. Comparing to steady results using the RANS method; unsteady simulation, using the URANS method, can capture the pressure difference and seal efficiency fluctuation at the disk rim more efficiently. Also, the interaction between the rotor and stator is considered in unsteady simulation, so the unsteady simulation is recommended. The results obtained in the current paper are useful to the investigation and design of turbine rim seals.
Title: Numerical Investigation on Unsteady Characteristics in Different Rim Seal Geometries: Part A
Description:
Abstract Secondary sealing flow is of great importance in the turbine disk cooling and sealing system.
The amount of cooling air extracted from the compressor is crucial to engine efficiency.
To determine a minimum amount of cooling air, the flow characteristic of the rim seal should be investigated.
Numerical simulation is carried out to investigate the flow field near the rim seal region.
Both RANS and URANS numerical simulation methods are used in the commercial CFD code ANSYS CFX to analyze axial and radial rim seals.
In the simulation, a 1/33 sector is selected as computing region to simulate the flow field and the SST turbulent model is used.
The steady and unsteady simulation results of pressure distribution and seal efficiency are analyzed and compared.
The computed results show that due to the different geometry configuration, the pressure distribution also shows inconsistency.
Unsteady phenomena are observed in both axial and radial type of rim seals.
Radial sealing lip can suppress the inherent unsteadiness and interaction between main flow and sealing flow, thus showing higher sealing efficiency.
Comparing to steady results using the RANS method; unsteady simulation, using the URANS method, can capture the pressure difference and seal efficiency fluctuation at the disk rim more efficiently.
Also, the interaction between the rotor and stator is considered in unsteady simulation, so the unsteady simulation is recommended.
The results obtained in the current paper are useful to the investigation and design of turbine rim seals.

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