Nickel Nanofibers Manufactured via Sol-Gel and Electrospinning Processes for Electrically Conductive Adhesive Applications

The electrospun fibers of poly(vinyl pyrrolidone) (PVP)-nickel acetate (Ni(CH3COO)2·4H2O) composite were successfully prepared by using sol-gel processing and electrospinning technique. Nickel oxide (NiO) nanofibers were obtained afterwards by high temperature calcinations of the precursor fibers, PVP/Ni acetate composite nanofibers, at 700 °C for 10 h. Following with the reduction of NiO nanofibers at 400 °C using hydrogen gas (H2) under inert atmosphere, the metallic nickel (Ni) nanofibers were subsequently produced. In addition, as-prepared Ni nanofibers were chemically coated with silver (Ag) nanoparticles to enhance their electrical property and prevent the surface oxidation. The characteristics of as-prepared fibers, such as surface morphology, fiber diameters, purity, the amount of NiO nanofibers, and metal crystallinity, were determined using a scanning electron microscope (SEM), a Fourier transform infrared spectrometer (FT-IR), a thermogravimetric analyzer (TGA), and a wide-angle x-ray diffractometer (WAXD). The volume resistivity of epoxy nanocomposite filled with Ag-coated short Ni nanofibers was lower than the one containing short Ni nanofibers with no coating due to the synergetic effect of Ag nanoparticles created during the coating process. We also demonstrated that the volume resistivity of epoxy nanocomposite filled with Ni nanofibers could be dramatically decreased by using Ni nanofibers in the non-woven mat form due to their small fiber diameter and high fiber aspect ratio, which yield a high specific surface area, and high interconnecting network.