Towards Safer Batteries- 4D Imaging of Abuse Mechanisms in Lithium-Ion Batteries Using Synchrotron X-Ray Computed Tomography

Higher energy density materials are being pushed by the research community to make lithium-ion batteries a better competitor to chemical fossil fuels for transport applications. This increases potential risk of lithium-ion batteries and therefore safety investigations are highly important for application purposes. Operando Computer Tomography provides a non-destructive investigation method of different abuse mechanisms. Application of X-ray computed tomography (XCT) for studying lithium-ion batteries has gained interest among the research community especially in the past decade [1]. This technique is widely used for ex-situ samples to measure porosity and tortuosity [2], particle size and volume distribution [3] in the graphite anode as well as different cathode materials such as LiCoOx and NiMnCoOx. [4]. In situ measurements of commercial batteries are also often carried out to detect defects induced in a cell by a safety abuse test or manufacturing process [5]. Operando CT of large cells (for example 18650 form factor) is conducted at synchrotron facilities with high flux of high energy photons, however at a cost of details due to the large field of view [6]. Thanks to their high brilliance, synchrotron beam facilitates us to do a full Computed Tomography in a short time. This enables us to measure batteries while being cycled with a reasonable time resolution to record morphological changes. In this presentation we illustrate how one can utilize this ability to investigate abuse mechanisms on an actual commercially available lithium-ion battery from cell level to electrode level. In this work, lab-based and synchrotron X-ray computed tomography is applied to commercial lithium-ion batteries. It is shown how to find most suitable imaging settings to study available lithium-ion batteries on different size scales, from cell level to particle level. We also demonstrate how to optimize contrast as well as both temporal and spatial resolutions to study in-situ and operando processes in a commercial battery using attenuation and phase contrast SXCT. Manufacturing defects and inconsistencies on cell level as well as the electrode and microstructure on material level are shown in our study. Using the presented methodic, some abuse conditions are induced and imaged in operando on a commercially available li-ion battery. In this work, deep discharge mechanism is visualized and quantified in detail for the first time in 4 dimensions. This oral presentation is aimed to present SXCT and lab XCT imaging as an important tool for studying state of safety of lithium-ion batteries from cell level down to particle level. It is shown how to find most suitable imaging settings to study available lithium-ion batteries on different size scales. We also demonstrate how to optimize contrast as well as both temporal and spatial resolutions to study in-situ and operando processes in a commercial battery using attenuation and phase contrast SXCT. Manufacturing defects and inconsistencies on cell level as well as the electrode and microstructure on material level are shown in our study. Moreover, some abuse conditions are imaged in operando in a commercially available li-ion battery. Le Houx, J. and D. Kramer, X-ray tomography for lithium ion battery electrode characterisation — A review. Energy Reports, 2021. 7: p. 9-14. Eastwood, D.S., et al., The application of phase contrast X-ray techniques for imaging Li-ion battery electrodes. Nuclear Instruments and Methods in Physics Research Section B: Beam Interactions with Materials and Atoms, 2014. 324: p. 118-123. Finegan, D.P., et al., Investigating lithium-ion battery materials during overcharge-induced thermal runaway: an operando and multi-scale X-ray CT study. Phys Chem Chem Phys, 2016. 18(45): p. 30912-30919. Ebner, M., et al., Tortuosity Anisotropy in Lithium-Ion Battery Electrodes. Advanced Energy Materials, 2014. 4(5). Patel, D., et al., Thermal Runaway of a Li-Ion Battery Studied by Combined ARC and Multi-Length Scale X-ray CT. Journal of The Electrochemical Society, 2020. 167(9). Finegan, D.P., et al., In-operando high-speed tomography of lithium-ion batteries during thermal runaway. Nat Commun, 2015. 6: p. 6924.