Improvement of Plate’s Shape for Ingots Upsetting

A stress-strain state and a resize of an axial defect during upsetting have been investigated in the article. Theoretical research based on a FEM has been conducted. The upsetting of cylindrical steel workpieces which had the axial defect equal to 10 % of the workpiece diameter has been simulated. Upsetting has been carried out by flat, concave-conical and convex plates (solid or with hole). The result of the studies showed that the main influence on the workpiece shape had a ratio of dimensions. The maximal closure of the axial defect provides upsetting by concave-conical solid plates. Upsetting by flat plates does not provide the closure of axial defects. Convex plates provide the uniform stress-strain state along the workpiece cross section. The hole in the plates increases the non-uniformity of strain distribution and also does not provide the axial defects closure.