Mechanical Properties of Polyurethane Mixture and Load Response Behaviour of Polyurethane Composite Pavement

Finite element numerical simulation calculation of pavement structure load response is widely applied; however, there is still a lack of research on the polyurethane (PU) mixture composite pavement load response. The mechanical characteristics of PU mixture composite pavement are not well understood, and there is a lack of research on typical pavement structures of PU mixtures, which limits their application in pavement structures. Therefore, herein, the mechanical properties of PU mixtures are analysed using the dynamic modulus test, uniaxial penetration test, and fatigue test. Further, the finite element theory calculation method is used to realize the load response calculation of orthogonal design composite pavement structure. The results show that PU mixtures exhibit more obvious elastic characteristics and have good shear resistance, fatigue stability, and temperature stability, and can be used as shear and anti-fatigue layers. The structure of ‘4 cm SMA-13 + 5 cm PUM-20 + 6 cm PUM-25 + semi-rigid base’ is recommended for the PU mixture composite structure. In comparison to typical asphalt pavement, the analysis shows that except for shear stress, temperature has little effect on the load response of PU composite pavement structures, while high temperatures lead to a significant increase in the load response of typical asphalt pavement structures. The PU composite pavement can bear greater loads and has a reduced thickness of its surface layer by about 3 cm in comparison to conventional pavement. The results of this study provide theoretical support for the design of PU mixture pavement structures and promote the popularization and application of PU mixture pavement.