Fabrication of Stretchable Piezoelectric Sensor with a Kirigami Design for Heart Sound Monitoring

Heart sounds contain critical information about valve activity and hemodynamics, serving as an essential basis for cardiovascular disease diagnosis. However, traditional heart sound sensors are either rigid or flexible but non-stretchable, limiting their ability to accommodate chest deformation and leading to signal distortion. This study proposes an easy-to-fabricate, stretchable piezoelectric heart sound sensor with a Kirigami-inspired design, a five-layer “sandwich” structure. Periodic Kirigami cuts significantly enhance stretchability while maintaining piezoelectric conversion efficiency. Finite element simulations reveal the Kirigami structure is more sensitive to hinge length and thickness than to hinge width. Electrical tests demonstrate a linear response to sound pressure, with output voltage rising from 0.11 V to 0.42 V (70–94 dB), and voltage amplitude increasing from 9 mV to 0.35 V (60–160 Hz). The sensor exhibits excellent stability, with a maximum amplitude variation of approximately 11% under 0–30% strain, a 17% voltage decrease at 11 mm bending radius, and less than 9% output fluctuation during 1200 s continuous excitation. Seven-day monitoring confirms reliable detection of the first (S1) and second (S2) heart sounds, with signals highly consistent with ECG and a commercial sensor, verifying its potential for wearable long-term monitoring and early cardiovascular disease screening.