Redefining Technical Limit Managed Pressure Directional Drilling Solution in Depleted South Texas Lessons & Best Practices From 5 Wells

Abstract This paper will discuss the Managed Pressure Directional Drilling fit-for-purpose solution deployed to meet the drilling challenges faced in 5 consecutive wells drilled in South Texas, USA. This innovative solution integrates a state-of-art Rotary Steerable System (RSS) with Managed Pressure Drilling (MPD) technology. Drilling hazards such as well control events, simultaneous kick-loss, and stuck pipe were mitigated, and an improved drilling performance with a reduction of NPT as compared to other directional drilling systems. The solution requires the integration of two highly technical disciplines, MPD and Directional Drilling. Hence, a Joint Operating & Reporting Procedure (JORP) and a defined communication protocol are crucial for effective execution. The solution is based on a rigorous Drilling Engineering process, including detailed offset wells analysis to deliver a comprehensive risk assessment & mitigation plan in collaboration with the Operator to tackle drilling hazards without compromising the directional drilling requirements. This paper will summarize the 5 wells operations, the drilling optimization results, and the lessons learned from an integrated services point of view in terms of deliverables that made the difference on this project and allowed the Operator to achieve their objectives. In particular, the effective communication protocol between the directional drilling services, MPD services, and rig contractors to ensure safe operational alignment.