Designing for Power Transfer Across Fold-Lines in Mechanisms With Origami-Like Movement Using Surrogate Folds

As mechanisms with origami-like movement increase in popularity, there is a need for conducting electrical power across folds. This need could potentially be filled by the use of surrogate folds. Surrogate folds are a localized reduction in stiffness in a given direction allowing the material to function like a fold. Current methods for conducting across folds are reviewed along with current opportunities. A framework for designing conductive surrogate folds that can be adapted to fit specific applications is presented. Equations for calculating the resistance in single surrogate folds as well as arrays are given. Prototypes of several conductive joints are presented and discussed. The framework is then followed in the designing and manufacturing of a conductive origami-inspired mechanism.