Experimental Investigation on Mechanical Bearing Characteristics and Crack Evolution Mechanism of Coal Pillar “Excavation-Backfill” Composites

To investigate the mechanical bearing characteristics of the “excavation-backfill” composite after the excavation of coal pillars and backfill replacement with gangue-based cemented paste backfill, mechanical bearing characteristic experiments are conducted on a series of coal samples with rectangular “excavation-backfill” roadways under uniaxial loading, covering the full deformation and failure process. The MTS universal testing machine and DS5-type acoustic emission signal acquisition system are employed, and a high-speed camera is adopted to monitor and record the full failure process. The mechanical bearing characteristics and crack evolution mechanisms of unfilled coal pillar (U-C) and backfill coal pillar (B-C) samples are explored. The results show that with the increase in “excavation-backfill” width, the uniaxial compressive strength and elastic modulus of U-C samples decrease significantly, and the samples exhibit brittle–ductile failure. When the “excavation-backfill” width is 60 mm, the backfill can distinctly improve the strength and elastic modulus of B-C samples, showing a strong strength recovery effect. The temporal characteristics of AE signals indicate that both U-C and B-C samples experience four stages subjected to uniaxial compression: quiet period, rising period, active period, and post-peak rising period. In the quiet period and rising period, the b-value fluctuates upward with energy release; in the active period, the b-value decreases significantly with large energy release; in the post-peak rising period, crack propagation and frictional slip increase, leading to an enlarged fluctuation amplitude of the b-value. Based on the location of AE sources, the three-dimensional crack chain evolution is inverted. The crack chain evolution of the U-C is mainly distributed along the dip direction (75°~90°, 255°~270°) and vertical direction (165°~180°) of the coal bedding plane, while the B-C is more uniform, indicating that the backfill evidently affects the crack distribution. This study provides new insights for predicting the crack evolution and failure mode of coal–rock composites.