Preparation and anticorrosion properties of polyaniline‐containing coating on Mg‐Li alloy

PurposeThe purpose of this investigation was to synthesize a doped polyaniline‐containing coating and investigate the anti‐corrosion properties of the coating on Mg‐Li alloy.Design/methodology/approachThe doped polyaniline pigments were prepared by two different methods using ammonium persulphate as oxidant and hydrochloric acid, phosphoric acid, p‐toluene sulfonic acid and sulfosalicylic acid as doping agents. The doped polyaniline was characterized by Fourier transform infrared (FT‐IR) analysis, X‐ray diffraction (XRD) and scanning electron microscopy (SEM). The coatings consisted of polyaniline, epoxy resin and other additives that were formed on Mg‐Li alloy. The anti‐corrosion properties of the polyaniline‐containing coating on the Mg‐Li alloy were investigated in 3.5 wt.% NaCl solution using open circuit potential logging and electrochemical impedance spectroscopy.FindingsThe results of the electrochemical tests indicated that the polyaniline‐containing coatings showed better anti‐corrosion properties, as compared to conventional epoxy coatings on Mg‐Li alloy when exposed in 3.5 wt.% NaCl solution. The coating containing 2 wt.% polyaniline (relative to the mass of epoxy resin) doped with hydrochloric acid had the best anti‐corrosion properties on the Mg‐Li alloy.Originality/valuePrevious reports on the anti‐corrosion properties of polyaniline‐containing coatings focused mainly on the surface of iron, steel, aluminum and magnesium, and there have been few studies on the anti‐corrosion properties as protective coatings for Mg‐Li alloy.