Construction and Performance of Superhydrophobic Surfaces for Rusted Iron Artifacts

Ancient iron artifacts need to be protected with a rust layer, often stabilized by tannic acid corrosion inhibition. In humid environments, water vapor could slowly penetrate and trigger galvanic corrosion of metal artefacts. Sealing treatments are generally applied to the artefact surface to isolate water and enhance its corrosion resistance. Superhydrophobic modifications could effectively block the penetration of moisture into the interior of the artefact and provide a nice water barrier. Stearic acid with tannic acid inhibition treatment creates a superhydrophobic protective layer on the surface of rusted iron artifacts and enhances corrosion resistance effectively. Various scientific analyses and testing methods are used in this paper to evaluate the corrosion resistance of rusted surfaces after superhydrophobic modification and investigate the reaction mechanisms. The results indicate that the contact angle of the rusted surface after corrosion inhibition by tannic acid and modified by stearic acid is increased to 152.2°, which means the superhydrophobic protective layer has been successfully constructed. The C/Fe ratio of the rusted surface is increased from 0.21 to 2.10, and the characteristic diffraction peaks of O1s and Fe 2p3/2 shift toward higher binding energy. Stearic acid is combined with the corrosion product layer by chemical bonding. Chelation between rust products, tannic acid, and steric acid is effective, and the chelate is chemically stable. The superhydrophobic surface forms a lamellar wax-like layer as an air barrier to isolate liquid water, resulting in a significant decrease in corrosion current and an increase in Warburg impedance to 217.9 times the original state, with a protection efficiency of 88.3%. Tannic acid corrosion inhibition and stearic acid superhydrophobic modification have an excellent synergistic protective effect on improving the corrosion resistance of iron artifacts, resulting in better corrosion resistance of iron artifact materials. The research provides new ideas and references for the protection of ancient iron artifacts sealing.