Scale‐Up of flat plate photobioreactors considering diffuse and direct light characteristics

AbstractThis study investigates the scaling of photobioreactor productivity based on the growth of Nannochloropsis salina incorporating the effects of direct and diffuse light. The scaling and optimization of photobioreactor geometry was analyzed by determining the growth response of a small‐scale system designed to represent a core sample of a large‐scale photobioreactor. The small‐scale test apparatus was operated at a variety of light intensities on a batch time scale to generate a photosynthetic irradiance (PI) growth dataset, ultimately used to inform a PI growth model. The validation of the scalability of the PI growth model to predict productivity in large‐scale systems was done by comparison with experimental growth data collected from two geometrically different large‐scale photobioreactors operated at a variety of light intensities. For direct comparison, the small‐scale and large‐scale experimental systems presented were operated similarly and in such a way to incorporate cultivation relevant time scales, light intensities, mixing, and nutrient loads. Validation of the scalability of the PI growth model enables the critical evaluation of different photobioreactor geometries and design optimization incorporating growth effects from diffuse and direct light. Discussion focuses on the application of the PI growth model to assess the effect of diffuse light growth compared to direct light growth for the evaluation of photobioreactors followed by the use of the model for photobioreactor geometry optimization on the metric of areal productivity. Biotechnol. Bioeng. 2012; 109:363–370. © 2011 Wiley Periodicals, Inc.