Minimum Energy Automatic Flight Control Design for eVTOL Transition Phases

The transition phase of eVTOL aircraft poses a challenge in balancing energy efficiency and stability. This study presents the development and evaluation of an automatic flight control system for eVTOL transition phases, focusing on minimizing energy consumption while ensuring robust performance. The control architecture implements a hybrid response type combining Translational Rate Command below 5 knots and Acceleration Command Speed Hold above 5 knots, with control allocation dynamically adjusted based on airspeed and rotor shaft angle. Stability analysis reveals surge mode instability at high shaft angles due to negative speed stability derivatives, stabilized through carefully tuned feedback control. The system demonstrates Level 1 handling qualities against bandwidth, quickness, and disturbance rejection criteria when evaluated against MIL-DTL-32742 and MIL-STD-1797B standards. Simulation results verify the control system's ability to maintain precise acceleration/deceleration rates and attitude control while ensuring passenger comfort through limited pitch excursions. The control strategy achieves minimum energy transitions by locking rotor shaft angles to optimal schedules while avoiding excessive hub moments. Flight test maneuvers developed specifically for conversion phases confirm the system's capability to execute efficient transitions within defined performance boundaries. This research establishes a framework for certifiable eVTOL flight control systems that balance energy efficiency with robust performance across diverse flight regimes.