Effect of chain extender on the mechanical and thermal resistance properties of polyurethane liners for composite propellants

AbstractPolyurethane formulations utilized as liners for composite propellants were prepared by the reaction of toluene-2,4-diisocyanate (TDI) and isophorone diisocyanate (IPDI) with hydroxyl terminated polybutadiene (HTPB), while polymer chains were further extended with neopentyl glycol diol, NPG triol and two different triols (monoglyceryl ricinoleate, MRG and trimethylolpropane, TMP). Liners were formulated with micronized titanium dioxide mechanically dispersed in hydroxyl-terminated polybutadiene (HTPB). The molecular structures of liners were confirmed by FT-IR. Thermal properties indicated that the nature of chain extender (crosslinker) only slightly affected the temperatures for decomposition of liners. Two main thermal changes were found at 370∘C and another at around 440–500∘C, depending on the chain extender utilized. On the other side, mechanical properties varied within the range of 0,7-1,8 MPa, consistent with this kind of elastomers. Tensile strength at break was only significantly affected with TMP and MRG-chain extended liners at the lowest concentrations tested of 1,3 and 2% (w/w), respectively. However, the behaviour depended on whether TDI or IPDI isocyanate was utilized for curing. TMP 1,3% crosslinked liner cured with TDI had a tensile strength of 1,82MPa whileMRG-crosslinked liner cured with IPDI had a tensile strength of 1,56 MPa. It was observed that at the higher NCO/OH ratios essayed, tensile strength and hardness increased, improving mechanical properties. Our results confirmed that TMP and MRG triols together with NPG diols can be used to tailor mechanical and thermal properties of liners, considering their different hydroxyl functionalities and chain lengths.