Graded Preparation and Industrial Applications of Large-Ball Polyolefin Catalyst Carriers

In the process of preparing polyolefin catalyst carrier, the particle size is often unqualified because of the adhesion of smaller particles to each other and the crushing effect of mechanical vibration. To improve the output of target products, reduce loss, and improve yield, a high-precision and high-efficiency carrier particle classification process was developed according to the embedded principle. The hydraulic hydrocyclone equipment designed in this work could eliminate short-circuit flow and achieve good integration of the internal flow field, thereby enhancing the separation accuracy and high separation efficiency. The process was successfully applied to the industry with smooth operation. The large-ball polyolefin catalyst carrier prepared by grading showed a small distribution coefficient, high yield, and excellent polymerization performance, and the average particle size of the graded large ball catalyst support was 65–75 μm with the SPAN < 0.7, which could meet the needs of DQC700 series catalyst products.