X-Ray Mask Distortion Induced in Back-Etching Preceding Subtractive Fabrication: Resist and Absorber Stress Effect

The influence of resist and absorber stress distributions on X-ray mask distortion induced during back-etching preceding subtractive fabrication is analyzed experimentally and simulated. The stress distribution (gradient) in a resist and/or that in an absorber film causes larger pattern displacement rather than the film average stress. Some resists have considerably high stress after coating on a wafer, and this stress also changes during exposure, causing local pattern displacements. However, use of chemically amplified resist systems, in which the reaction after exposure is limited to a small amount acid generation, might solve this problem. Low-stress positive-tone resists should thus be developed.