Increasing the Efficiency of Loading Devices for Biomass Boilers

The article examines a method of loading biomass waste into a boiler unit, which ensures the gas tightness of the boiler’s working chamber by forming a “plug” of biomass as it moves through the cylindrical channel of the screw feeder. Local biomass wastes (sunflower husks, coniferous wood sawdust, and walnut shells) were selected for the study, a distinctive feature of which is that they did not undergo any prior processing before use (drying, fractionation, grinding, etc.). The properties of biomass as a bulk material (angle of internal friction) were determined experimentally. According to the results, sawdust from coniferous wood has an average angle of internal friction that is 1.48 times bigger than that of sunflower husks and 1.29 times bigger than walnut shells, while the average loading mass of sawdust is 2.2 times less than that of sunflower husks and 2.6 times less than that of walnut shells. This low bulk density and high angle of internal friction for sawdust suggest the likelihood of spontaneous compaction and layer suspension. Experimental studies were also conducted on the compaction force of the biomass layer. It was found that neither coniferous wood sawdust nor walnut shells can be used in the proposed feeder because the sawdust forms a dense layer that does not disperse under any compaction, and the walnut shells do not form a “plug” in the studied pressure range. Therefore, only sunflower husks were used for further studies. The empirical dependence of the density of the sunflower husk layer on the compaction pressure was obtained from the results. It was determined that to ensure a suction level through a screw feeder with a diameter of 0.1 ÷ 0.25 m into the furnace of the boiler unit of no more than 0.1 m3/h with a pressure difference between the boiler furnace and the surrounding environment ΔP = 0.05 ÷ 0.3 kPa, the relative increase in the density of the “plug” from sunflower husks should not exceed the bulk density of the uncompacted layer by more than 11.5%. Experimentally, it was determined that the geometric dimensions of the “plug” from sunflower husk, which ensure the necessary level of gas tightness of the feeder, depend only on the diameter of the channel and are 1.136·d. Calculations were made to obtain the dependencies of the compaction force of the biomass waste layer on the level of suction (in the studied range Q = 0.01 ÷ 0.1 m3/h) into the furnace of the boiler unit under controlled pressure drops (in the studied range ΔP = 0.05 ÷ 0.3 kPa) between the boiler furnace and the surrounding environment for feeders with different screw diameters (d = 0.1 ÷ 0.25 m), which can be used for the practical determination of the geometric and operational parameters of the screw feeder when operating a boiler unit on sunflower husks.