Simultaneous Scheduling of Machines and Tools in a Multi-Machine FMS with Alternate Machines Using Crow Search Algorithm

Scheduling jobs and tools is a significant problem for manufacturing systems. Inefficient job scheduling and tool loading planning may result in under utilization of capital intensive machines and a high level of machine idle time. Therefore, efficient scheduling of jobs and tools enables a manufacturing system to increase machines’ utilization and decrease their idle times. This paper addresses machines’ and tools’ joint scheduling with alternate machines in a multimachine flexible manufacturing system (FMS) to minimize makespan (MSN). Only one copy of each type of tool is made available in FMS where tools are expensive. The tools are stored in the central tool magazine (CTM), which shares and serves them to several machines in order to reduce the cost of duplicating the tools in every machine. The problem is to select machines from alternate machines for job-operations, allocation of tools to the job-operations and job-operations’ sequencing on machines for MSN minimization. This paper presents nonlinear mixed integer programming (MIP) formulation to model this simultaneous scheduling problem and crow search algorithm (CSA) built on the crows’ intelligent behavior for solving this problem. The results show that CSA is providing better solutions than Jaya algorithm and the usage of alternate machines for the operations can reduce MSN.