Numerical Research on the Effects of Process Parameters on Microdroplet Jetting Characteristics by Piezoelectric Printhead

The precision and consistency of the microdroplet jetting procedure are crucial for the casting sand mold’s performance during binder injection. The generation and jetting of microdroplets in piezoelectric printheads were examined in this study in relation to changes in specific jetting process parameters. Using finite element analysis and a simplified physical model of a microdroplet jetting device, an electromechanically coupled model of a microdroplet jetting device was created in order to study the characteristics of microdroplet jetting. A volume-of-fluid model was also created in order to study the microdroplet jetting process and perform repeatability tests. The effects of altering nozzle radius, actuation pulse width, intake velocity, and fluid viscosity on microdroplet jetting properties were then investigated using the models. We were able to control the development of satellite droplets thanks to the knowledge we gained about how each process parameter affected droplet status. This study demonstrates how the radius of the nozzle and the pulse width of the piezoelectric actuation signal have a significant impact on the jetting properties of piezoelectric printheads and the production of microdroplets. The quantitative correlations between process factors and jetting characteristics can be used to optimize microdroplet production and reduce droplet size. Finally, this study will help create control systems for microdroplet jetting operations and enhance the precision of 3D printed casting sand molds.