Review of Thermoplastic Drawing with Bulk Metallic Glasses

This study summarizes the recent progress in thermoplastic drawing of bulk metallic glasses. The integration of drawing with templated embossing enables the fabrication of arrays of high-aspect-ratio nanostructures whereas the earlier drawing methodologies are limited to a single fiber. The two-step drawing can produce metallic glass structures such as, vertically aligned nanowires on substrates, nanoscale tensile specimens, hollow microneedles, helical shafts, and micro-yarns, which are challenging to fabricate with other thermoplastic forming operations. These geometries will open new applications for bulk metallic glasses in the areas of sensors, optical absorption, transdermal drug-delivery, and high-throughput characterization of size-effects. In this article, we review the emergence of template-based thermoplastic drawing in bulk metallic glasses. The review focuses on the development of experimental set-up, the quantitative description of drawing process, and the versatility of drawing methodology.