Nanoscale in-Situ Effects of Humidity on Proton Exchange Membrane Fuel Cell Catalyst Layers Using Scanning Transmission X-Ray Microscopy

Polymer electrolyte membrane (PEM) fuel cells produce clean energy using hydrogen and oxygen with water and heat as the only byproducts. However, their widespread adoption is still hindered by high cost and low efficiency. PEM fuel cells have a proton exchange membrane (ionomer) supported by platinum (Pt) catalyst layers to facilitate the hydrogen oxidation (anode) and the oxygen reduction (cathode) reactions. While sufficient membrane hydration is necessary to maintain proton conductivity, excess water in the catalyst layer can severely inhibit electrochemical reactions, limiting efficient fuel cell operation. To design high performance catalyst layer nanostructures, the formation of liquid water and the ionomer swelling with humidity in PEM fuel cell catalyst layers need to be investigated. In-situ hard X-ray techniques have been used to study the incipience of water; however, the high energy hard X-rays prevent spectroscopy of the low-Z membrane elements like carbon, fluorine, oxygen, and sulfur. Soft X-ray scanning transmission X-ray microscopy (STXM) and near edge X-ray absorption fine structure (NEXAFS) spectroscopy can uniquely perform high resolution (30 nm) imaging of the chemical constituents of catalyst layers with minimal radiation damage. In this work, we report a novel in-situ characterization of ionomer swelling with humidity in fuel cell catalyst layers using STXM and NEXAFS spectroscopy to reveal the nanoscale reactant and proton transport pathways in PEM fuel cell catalyst layers. Pristine catalyst coated membrane samples were cut using an ultramicrotome to obtain 300 nm thick sections and mounted in a custom cell to observe the in-situ effects of humidity. The thickness of liquid water in the membrane and catalyst layer as a function of relative humidity was obtained by performing in-situ imaging at the oxygen K-edge. We observed that at 55% relative humidity (RH), a through-plane water accumulation of 10-20 nm on the silica nanoparticles maintained the membrane proton conductivity and at 90% relative humidity, the hydration of the sulfonic acid sidechains of Nafion promoted nanoscale proton transport in the catalyst layers. Moreover, in-situ characterization of ionomer swelling with humidity was performed for the first time using NEXAFS at the fluorine K-edge. The ionomer volume fraction increased from 28% to 36% from dry (~6% RH) to humidified conditions (~90% RH) and resulted in higher nanoscale oxygen and water diffusion resistance. From these analyses, the effects of hydration on nanoscale mass transport and proton conductivity were quantified to inform the design of next-generation proton exchange membrane fuel cells. Figure 1