Bio-Based White Eggshell as a Value-Added Filler in Poly(Lactic Acid) Composites

Based on its positive environmental impact, poly(lactic acid) (PLA) has been a gradual substitute for synthetic plastics used in diverse applications. The use of industrial limestone (ILS) as a filler in polymers can have advantages of changing the properties of pure polymers. Waste eggshells (WE) can be seen as an alternative filler to ILS as they are also a source of calcium carbonate. To assess the feasibility of both filler types and sizes, PLA composites were manufactured by injection molding with filler contents of 5, 10, and 20 wt.%. Tensile, flexural, and impact mechanical properties were evaluated in addition to water absorption. One-way analysis of variance (ANOVA) was performed to determine whether statistically significant differences among the measured mechanical properties existed. Scanning electron microscopy (SEM) was used to view the morphology of the fillers and fractured surfaces. The composite tensile strengths and flexural strengths performed the best when filler loadings were 5 wt.% and 10 wt.%, respectively, for both filler types. The tensile and flexural modulus both increased with filler loadings. The impact strength for the composites was obtained at a threshold level of 5 wt.% filler loadings for both filler types and slightly better for smaller particles sizes. ANOVA identified statistically significant differences for the mean mechanical property values evaluated. SEM showed the fractured surfaces of the PLA composites were different from the pure PLA indicating some transformation occurred to the matrix. The weight gains due to water absorption were observed to increase with increase in content of both filler types while the smaller particles had slightly higher water weight gains. Although the composites containing ILS fillers had somewhat enhanced mechanical properties over the WE-filled composites, the end application will dictate which filler type to use in PLA.